What is MES system? Role and function of MES in production
MES systems have become an important and indispensable element in the modern manufacturing industry. As the monitoring brain, MES brings extremely important benefits to businesses. But do you fully understand how to use the MES system? Let's find out with 1C Vietnam in this article!
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1. What is MES system?
An MES system is an information system that connects, monitors and controls complex production systems and data flows in a factory. The main goal of MES is to ensure efficiency in carrying out production activities and increase labor productivity.
The MES production management system is responsible for collecting data about the production process, performance, traceability, material management and work in progress, among other factory activities. Thanks to this data, decision makers can understand the current production status and better optimize the production process.
2. Functions of the MES production operating system
2.1 Set up production schedule
MES production software plays an important role in setting up production schedules based on production plans from the ERP (Enterprise Resource Planning) system - an enterprise resource planning system.
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2.2 Real-time production management
With the ability to manage production activities in real time, the MES system collects data about production activities continuously and accurately. It connects to IoT devices or SCADA devices to collect information about machine uptime, production output, and other important parameters.
2.3 Quality management
In addition to establishing production schedules, the production management system also provides many functions to support quality management. Users can declare the quality standards of each raw material or finished product, develop inspection procedures and record results.
Product quality information is stored and processed on a single database, helping businesses easily create quality reports and look up information when necessary.
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2.4 Traceability management
The MES system also supports product traceability management. Product information is encoded into QR Code or Barcode and attached to production batches. When traceability is needed, the system provides reports on relevant manufacturers, suppliers and distributors, giving users comprehensive information across the supply chain.
2.5 Set up a maintenance plan
Another advantage of an MES system is the ability to establish a machinery maintenance plan. The software supports maintenance planning to reduce production downtime and maintain stable equipment operation.
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2.6 Overall Equipment Effectiveness (OEE) analysis
Finally, the MES system provides analysis of overall machine performance (OEE - Overall Equipment Effectiveness). Data is collected to measure device performance based on factors such as availability, quality and performance. Thanks to that, the system helps identify areas of opportunity for improvement and increase production efficiency.
With MES software, businesses can optimize production management, improve productivity and quality, and take advantage of improvement opportunities to adapt to an increasingly competitive business environment.
3. Benefits when applying MES system in production
MES systems in manufacturing bring many practical benefits to businesses:
Optimize production processes
MES helps manage operating processes effectively, ensures timely equipment maintenance and ensures product quality. This helps reduce downtime and production costs, while increasing productivity.
Improve the competitive ability
With the ability to increase production efficiency and information management, businesses can quickly respond to changing needs and provide high-quality products, thereby increasing competitiveness in the market.
Make decisions based on accurate information
MES provides continuous and real-time information, helping managers have a comprehensive view of production activities. Intuitive and easy-to-understand reports help managers make business decisions quickly and accurately, thereby optimizing performance and achieving business goals.
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4. When do businesses need an MES production management system?
By applying an MES system, businesses can create an efficient, accurate and flexible production environment. MES can be applied in the following cases:
- When there is a problem of information lag, when information about production activities is received too late for effective analysis.
- When having difficulty tracing the origin of the product.
- When you need to control production activities effectively.
- When facing many risks and errors due to manual processes or paper management.
- When a unified version is needed to manage information flow in the factory.
5. The position of the MES production management system in factory operations
Industry 4.0 has brought greater automation in manufacturing, where factories use advanced and flexible technology. In this smart environment, MES helps connect production activities with business management.
MES collects data directly from machines and shares information with production managers, quality managers and workers. This allows businesses to update production information instantly and perform inspections, collect data and optimize resources in real time. MES plays the role of creating and providing optimal production management processes in smart factory models.
Above, 1C Vietnam has given you detailed information about the MES system . In short, investing in an MES system is a smart decision to increase business competitiveness and success in an ever-evolving industry. With the support of MES, businesses can seize opportunities, optimize production processes and quickly respond to market requirements.
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